Wet Wipe Manufacturing at Rebel Converting
Every wipe starts as two things: a nonwoven substrate and a formulated solution. Wet wipe manufacturing is everything that happens to bring them together; chemistry, converting, folding, filling, and quality release at industrial scale.
Rebel Converting has run that process in Wisconsin since 2012, across two facilities with matching customized equipment and more than 2 billion square yards of converting capacity a year. Substrate to solution to finished pallet, it's built, tested, and shipped under one roof not handed off between subcontractors.
What's Under One Roof
In-house chemistry. Our labs blend solutions from low to high pH antimicrobials, emulsions, hypoallergenic and industrial formulas under CGMP standards, in the same facilities where the wipes are made.
Precision converting. Customized equipment and proprietary folding plows produce large-fold and hi-count formats, plus our coreless roll process a format we pioneered.
Two-plant redundancy. Milwaukee and Saukville, Wisconsin run in parallel, so maintenance on one line never stops your production and demand spikes have somewhere to go.
100% USA-origin materials. No overseas raw material sourcing, no ocean freight risk in the supply chain.
Want the Full Technical Rundown?
We wrote a deep-dive guide covering the entire manufacturing process step by step, FDA and EPA regulatory pathways, quality assurance systems, and exactly what questions to ask before choosing a manufacturer. If you're evaluating partners seriously, it's worth the read: The Complete Guide to Wet Wipe Manufacturing
Ready to Talk Production?
If you already know Rebel's the kind of partner you're looking for, the next step is a conversation about your product. See our wet wipe contract manufacturing services , or Or if you're starting a new product line under your own brand, see our private label wet wipes options. call us directly: (262) 235-4224 — Milwaukee & Saukville, Wisconsin.